Nakambala Expansion 

Sugar Factory Process Design

• Energy and Mass Balance
• Verification of existing equipment capacity
• Definition & sizing of new equipment required
• P&ID’s
• General Layout drawings to incorporate new equipment
• Technical coordination between equipment suppliers and erection contractor

Sugar Factory Plant Layout

• 2D Plant Layout showing all buildings, roads, pipe racks, conveyors and interface between new and existing equipment

Process Equipment

• Technical specifications for procurement of major process equipment
• General Arrangement drawings required for tendering
• Technical evaluation of tenders

Steelwork

• Design of equipment supporting structures
• Guide and fabrication drawings
• Technical specifications for tendering

Tanks & Receivers

• Design
• Fabrication drawings
• Technical specifications for tendering

Piping Design & Layout

• 2D Piping layout and routing drawings showing supports
• Referencing of all valves and accessories on drawings
• Specification of all valves and fittings for ordering

Erection of Front-End Equipment

• 4 Feeder Tables
• 2 Cane Carriers
• Megasse Conveyors
• Bagasse Conveyors
• 4 Cane Unloaders (Hilo type)
• 2 Shredders
• 3 Mills

Erection of Process Equipment

• 7 Tanks (Juice, Water & Syrup)
• 8 Juice Heaters
• 4 Evaporators
• 2 Continuous Vacuum Pans
• 9 Crystallisers
• 1 Set of Centrifuges
• 2 Sugar Dryers
• 1 Water Treatment Plant & Deaerator for new boiler

General Mechanical Works

• Relocation of existing equipment
• Demolition of redundant equipment
• Installation of piping and valves
• Erection of structural steelwork
• Painting of piping and installed structures

Cane Preparation Equipment Supply

• 2 Shredders and 4 Carding Drums